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勤堃機械股份有限公司EVERMOREMACHINECO.,LTD.

企業(yè)簡介lnrtoction

從1979年創(chuàng)立以來，致力於專業(yè)生産KeylessDrilICHUCK，也就是高精度自緊式鎖夾頭，並創(chuàng)立了“EVERMORE"和“GOLDENGOOSE"這兩個品牌。無論在品質維護、技術研發(fā)、産能穩(wěn)定等各方面，多年來始終維持不斷精進的腳步；1992年，成立VD部門，生産各種車鉄復合車床VDI動力刀座和固定刀座；2002年，延續(xù)勤堃成功的經驗，開始生産CNC刀桿，精鐘粗鏜刀桿，HSK刀桿等精密機械配件以及高效能切削刀具，成爲衆(zhòng)多機械知名大廠重要的供應商，獲得國內外客戶高度信賴。

EVERMOREMACHINECO.,LTD.

Establishedin1979specializinginthemanufactureofKeyless DrillChucksunderthe brandnames Evermore andGoldenGoose.Thecompanyisalways pushingaheadandimproving businessoperations,productquality， developingnewtechnology,andstabilizingproductioncapacity.In1992thecompanysetupitsVDldepartment producingVDuring/millngtoolodersndin02ccessfullyganproducingCcucks,Boringooling system,toolholdersandotherprecisionmachineaccessoriesandhigheffcientcutting toolserious Evermore isatrusted supplierto big names in the machine tool industry around the world.

產品介紹 Productabstract P109

HSK柄系列 HSKShank

SL直柄系列 SLShank

直柄側鎮(zhèn)式ER彈性筒夾刀柄-SL柄 直柄側固式WER攻牙刀柄-SL柄SIDELOCK STRAIGHT SHANK ER COLLETCHUCKS SIDE LOCK STRAIGHT SHANK WER TAPPING HOLDERS-SLSHANK -SLSHANKP199 P200

莫式錐柄系列MorseShank

MTA有扁尾莫氏維柄ER彈性筒夾刀柄-MTA柄 MTB無扁尾莫氏維柄ER彈性筒夾刀柄-MTB柄 MTAMORSETAPERSHANKERCOLLETCHUCKS-MTASHANK MTBMORSETAPERSHANKERCOLLETCHUCKS-MTB SHANK P204 P204

CTB粗經頭（段差型） CTB ROUGH BORING HEAD (2-STEPPED TYPE)

★標準品不含墊片，如有需要請另外訂購。 Thestandardmodel doesnotincludeshims,pleaseorder themadditionallyif necessary.

▼模瑰化設計，可根據具體的加工內容（粗鏜、精；孔的直徑 深度 進行自由組合，可使用延長桿增加 桿減小加工直徑，也可通過更換 大大地減少了刀柄的數量 對應各種加工要求。既保持了剛 王 文可項 並延長刀具整體的壽命。

Themodularinterfacedesigncancarryoutfreecombinations accordingtomachiningcontentsofworkpieces,suchasrough boring,fineboring,borediameters,depth,configurationand materials.Onecanuseextensionholderstoextendthe length orusesmalldiameterholdersformachiningworkpiecewith small diameters.Youcanenlargethemachiningrangeby replacingshim.Therefore,itsignificantlyreducesthenumber of theboring holdersrequiredand also lowersproductioncosts. Meanwhile,itcancopewithvariousmachiningrequirements. Inaddition,itkeepsrigidityandminimizesinterfrenceandtool lifecanbeextended.

對應高速加工，設計時考慮了旋轉産生的離心力和鏜頭本身的平衡性進行平衡設計，最大切削速度可達100m/min。Inordertocopewithhighspeedmachining,thedesignhastakenthefolowingintoconsiderationthecentrifugalforceswhenthespindleisrevolvingandthebalancingabilityoftheboringhead.Therefore,themaximumcutingspeedcanbeupto1m/min.

1.逆時針鬆開鎖緊螺絲。2.逆時針轉動刻度盤，調至略小於要加工的直徑。3.順時針轉動刻度盤，調至所加工直徑。1小格= 0 . 0 1 \mathsf {mm } ，（由大往小調整時先調至比加工尺寸略小，再回調至所需尺寸 \bullet ）

4.順時針鎖緊緊固螺絲。

1.Loosen the set screwby rotating counterclockwise.
2.Turnthe graduationdisccounterclockwiseuntil itreaches the diameter slightly larger than whatisrequired formachining.
3.Turnthe graduationdisk clockwise untilit reaches thediameteryou require.one graduation=0.01mm.
4.Tighten the set screwclockwise.

注意CAUTION

鎖緊螺絲鎖緊時請勿轉動刻度盤，以免損壞鏜頭。

In order to avoid damaging the boring head disk,please do not turn the graduation disc when tightening the set screw.

注意事項CAUTION

▼請按表使用刀片座鎖緊螺絲（FSM）和墊片（FIHP）以免損壞頭，墊片只能單片使用，不能疊加，不能使用比表推薦更厚的墊片，以免影響鏜頭剛性和損壞鏜頭。

▼在裝上主軸時請確認刀尖朝向是否和退刀方向相反。▼鏜頭最大切削速度與實際刀柄伸出長度、機床及工件的剛性、材料等條件有關，請在容許範圍內選擇最佳切削參數。

Please use the setting screws(FSM)and shims(FlHP)according to the followingtable,inordertoavoiddamaging theboring head.Onlyasingle shimcanbe used at one time.Itis forbiddentostackupseveral shimsat one time.Donot use shimswhichare thicker than the table recommends,thisistoavoid damaging theboring headand affectthe machining accuracy.

▲When puttingit into the spindle,pleasemake sure that the cuttertipisin theopposite directionof the tooldismantling.

Pleasechoose theoptimalcuttingparameterswithintheallowablerange accordingtothe following conditions,suchasmaximumcutting speed of theboring head,the actual extended lengthof shank,therigidityof the machineand workpieces,materialsand so on.

▼新型FBN精鏜頭只需將刀片座反裝即可用於反加工，避免了加工背面孔時要將工件進行反裝，從而保證了前後孔的同軸度。既保證了加工精度，又能提高生產效率。

ThenewFBNboring hedascanbeused forcounterboring.All youneed todo ismountthe insertbasein opposite direction.Thisavoids the need tomountthe workpiecesintheoppositedirection.Whenone hasto machine the bores on the reverse side thus assuring theco-axisaccuracybetweenboresonthe frontand theback.Meanwhile,itupgradesthemachining accuracyand production efficiencyaswell.

\Delta 以上規(guī)格為整套組合，也可單獨訂購刀柄及刀桿，請在訂購時註明具體規(guī)格！ Theabove specification isa tool kit,asingle order for headsorshanksisalso available,please specify the detailswhen ordering.

加工尺寸調整方法 Adjusting stepsformachiningdimensions

注意事項Attention

1.鎖緊螺絲鎖緊時請勿轉動刻度盤，以免造成調節(jié)機構損壞
2.裝刀時請注意退刀方向和退刀距離Q<A，否則會損壞刀具和機床。（圖1）
3.使用合金鋼刀桿時兩顆鎖緊螺絲必須壓住刀桿上的鎖緊平面，否則會壓壞配合面造成刀桿取出困難。（圖2）
4.鏜孔時會選擇偏移中心最小的刀桿，有利於高速切削。
5.鏜孔時請選擇適合的刀片，合理的切削用量。具體請參考相關數據。
6.鏜孔時發(fā)生震刀現(xiàn)象：可能是主軸回轉不平衡，則應降低轉速。 內孔粗糙：則減少進給，減小刀尖R角，增大主軸轉速。 內孔有錐度：應注意底孔餘量是否太多或太少，太多應加大底孔，太少時應減小底孔或減小刀尖R角，提高 進給。
7.請保持本產品清潔，滑動部件潤滑，注意防綉，不用時請用防誘油防綉。
1.Whentighteningthesettingscrews,pleasedonotturnthegraduationdiscinordertoavoiddamagingtheregulating mechanism.
2.Whenmountingthetolleasepayatentiontothedirectionofsmantlingtoolandalsothedistanceofsmantingtool Q<A,otherwise,itmaydamagethetoolsandthemachine.(FlG1)
3.Whenusingalloysteelshanks,thetwosetingscrewsmustbeingoodcontactwithtighteningsurfaceonthe shank,otherwise,itmaydamagetheassemblyandresultindificultyinremoving theshank.(FIG）2
4.Forboringoperationpleasechoosetheshankthatistheleastof-centerinordertofacilitateighspeedmachining.
5.Forboringoperation,pleaseselectsuitableinsertsandoptimalcutingvolumeaccordingtothereferencedata.
6.Whenvibrationistakingplaceduringboringoperation,pleasereducethespeedsinceitmaybecausedbyimproper balanceofspindlerotation.Incaseofaroughborepleasereducethefeedandreduceradiusonthecuttertip.Youcan alsoncreasethespindlespeed.lftheborehasataperpleasenoticeifthebotombore'sremainingvolumeisexcessiveor inadequate.Enlargethebottomboreifitisexcessive.Reducebottombore/reduceradiusonthecuttertipifiisinadequate.
7.Pleasekeepthisproductcleanandlubricatethemovingparts.Anti-rustmeasuresarenecessarywhentheproductis not inuse. 鋼桿與精鏜頭是分體結構，需要單獨訂購。
The tungsten carbide steel shank and the fine boring head is notone,mustbe ordered separately. 不附帶刀片，請另外採購。
Theinsertsneedanotherprocurement.

加工尺寸調整方法

Adjusting steps formachiningdimensions

1.鬆開鎖緊螺絲。

2.轉動主刻度盤（每小格 _ { 8 0 . 0 0 2mm } ），因主刻度盤每轉動一周移動0.1較難觀察，可觀察副刻度盤（每小格0.1mm），鏜頭最大調節(jié)範圍：+2mm\-2mm（EBOR48），+4mm\-2mm（EBOR60）。

3.調整完畢後旋緊鎖緊螺絲。

1.Loosen the settingscrews.

2.Turthemajorgraduationring(eachgraduation0.oo2mm),itisdificulttoobserveduetothe factthatthemajorgraduationturnsinacirclethemovingincrementisjustO.1mm,therefore,the minorgraduationdiscshouldbeobserved(each graduation is0.1mm)

Themaxadjustingrange forboring head:+2mm\-2mm（EBOR48） +4mm\-2mm（EBOR60） 3.Tiahten the lockinascrew after finishina adiustment

注意事項Attention

1.鎖緊螺絲處於鎖緊狀態(tài)時請勿轉動刻度盤，以免造成調節(jié)機構損壞。

2.副刻度盤只能用於觀察讀數，禁止用於調節(jié)，以免造成調節(jié)機構損壞。

3.裝刀時請注意退刀方向和退刀距離Q<A，否則會損壞刀具和機床。（圖1）

4.使用合金鋼刀桿時鎖緊螺絲必需壓住刀桿上的鎖緊平面，否則會壓壞配合面造成刀桿取出困難。（圖2）

5.鏜孔時會選擇偏移中心最小的刀桿，有利於高速度切削，減少振動。

6.鏜孔時請選擇適合的刀片，合理的切削用量。具體請參考相關數據

7.鏜孔時發(fā)生震刀現(xiàn)象：可能是主軸回轉不平衡，則應降低轉速。

內孔粗糙：則減少進給，減小刀尖R角，增大主軸轉速。

孔有錐度：應注意底孔餘量是否太多或太少，太多應加大底孔，太少時應減小底孔或減小刀尖R角 * 提高進給。

8.請保持本產品清潔，滑動部件潤滑，注意防綉，不用時請用防銹油防綉

1.Pleasedonotturnthegraduationdiscwhenthesetingscrewistight,inordertoavoiddamagingthereguatingmechanism.
2.Theminorgradatiosanlybesedfotadingerationitsforbddentojusttenograduatiosidto avoiddamagingtheregulatingmechanism.
3.WhenmoutinthngdersaseetitoirectianddistancsmatintolQAthisetage thetooland themachine.(FlG1)
4Whenusingaloysteeshanks,thesetingscrewmustbeinloseconactwithtighteningsurfacentheshankOtherwiseitmay damagetheassemblyandresultindifficultyinremovingtheshank.(FlG2)
5.Forboringoerationitiscommendedtooosetheanktatistleastoffnterindertofaciltateighspeedmahng
6.Forboringoperationpleaseselectthesuitableinsertsandtheoptimalcutingvolumeaccordingtoreferencedata.
7Whenvibrationstaingplaceduringboringoperatiopleasereducethespindlespeedsinceitmayecausedbyimproperblanceof thespindltieedcetetsef borehasataperpleasenoticeifthebottombore'sremainingvolumeisexcessiveorinadequate.Enlargebottomboreifitis excessive,reducebottombore,reduceradiusonthecuttertipif itisinadequate.

sekeepthisproductcleanandlubricatethemovingparts.Anti-rustmeasuresarenecessarywhentheproductisnotinuse

\blacktriangledown 採用進口超微粒硬質合金棒，抗震性好。
\blacktriangledown 中心出水設計，可提高刀具使用壽命。
\blacktriangledown ECK模塊化接口設計。
\blacktriangledown 最大可加工深度 \angle D = 6 倍。

Ituses imported hard alloysteelwhichcontainsmicro particleand hardmaterialssothatanti-vibrationisexcellent. The internal coolant design prolong the lifetime of the cutting tools. Itisdesignedto haveECKmodularinterface

加工實例Machiningexamples

加工數據：
加工設備：BT50立式加工中心
工件材質：45#
鏜桿直徑：37
鏜桿長度：240
轉速：1500r/min
切深：0.3
進給：120mm/r
表面粗糙度：Ra0.83
Machiningdata:
Machine:BT50verticalmachiningcenter
Workpiecematerial:45#
Boringbardiameter:37
Boring bar length:240
Speed:1500rpm
Cutting depth:0.3
Feed:120mm/r
Surface roughness:Ra0.83 採用模塊化設計，只需幾個簡單的組合部件即可實現(xiàn)直徑150-505mm 孔各種加工。既節(jié)省了採購成本，又可以簡化刀具管理。 Themodulardesignalowsyoutocarryoutvariousmachining forbore diameters,rangingfrom150-505mmandallyouneedisjustafewcombination parts,therefore,the purchasing costsare reduced and toolmanagementissimplified. 高精度的快速調節(jié)刻度 粗鏜 盤，增加使用外六角扳手， Roughboring 使得轉動精確、省力。 Highaccuracy,quickadjusting graduationringwithallen wrenchesallows you to turn precisely. 精鏜 Fineboring
具有徑向調整機構，可以把兩滑
瑰調整到完全平衡，大幅度提高
加工精度。大切深時可選用段差
型滑瑰，利用段差切削減少刀具
數量。
Witharadialadjustablemechanism,you
canadjustthesliding block toaperfect
balance,sotattemacinngaccuacy
isgreatlyimproved.Foramajorcuting
the stepped blocks should be used,it
reduces the numberof tools byusing the 精系統(tǒng)徑向進給精度為
stepped blocks. 0.01mm，對於直徑150-505 mm之間只需要更換橫板就可以 相應的轉換。同時配有平衡瑰使 刀處於平衡狀態(tài)，提高加工條 件和加工精度·加工面表面粗糙 度最高可達Ra0.4。 Fineboringheadsystemitsradialfeed accuracyis0.01mm.Forborediameter 150-505mm,youcandothereplacement bychangingthe traverseplate.ltis equipped with a balancing block which allowsthe boring head tostayina balancingcondition.Therefore,itcan improve themachining conditionand machiningaccuracy.Itsmachining surface roughness can be upto Ra0.4. 外 反鏜 Outerboring Counterboring 1 1 在鏜背面的孔時，往往需要將工件反向重新裝夾，不僅 浪費時間，而且很難保證前後孔的同軸度。在退刀條件允 許的情況下，只需要更換滑塊即可進行反鏜加工，既能保 證精度，又能提高生產效率。 對於一些不適於旋轉的外圓可選用外鏜 Whiet 刀頭進行外鏜加工。 consuming and the co-axisaccuracy of bores in the frontand in the Forworkpiecesthatarenotsuitableforrevolving,one canchoose outer boring head forouter boring processing. backcannot beassured.If the tool dismantlingconditionsare ok,the counter-boringoperationcanbecarried outbyreplacingthesliding block only,thusassuringmachiningaccuracy and enhancing production efficiency.

大範圍刀刀柄LARGEBORING HOLDERS

為了保證鏜刀的最佳剛性，在直徑480以下另配有鋼製橫板供選購?！鵌norder to guaranteethebestrigidityoftheboringholders,anothersteel horizontal board can bechosen(diameterbelow 4 8 0 \mathsf {mm } ）

調整精度：0.001mm Adjustmentaccuracy:O0.oo1mm

DGB6O-ECK5

DGB數位顯示鏜刀頭DGBDigitalBoringhead

DGBリド

最大卜口一ク：3.5mm
□最小目盛 \because 0.001mm
ク範：3-2084-114（外徑）
□最高回耘速度：12000r/min
防水等級：IP67
ク卜最大壓力：4MPaタ、タは要。トク直接調整、の調整非常で簡單。

■特色：

·簡單、方便、直觀的檢測調整量
·高精度
·縮短調整時間

Feature:

Directlydetecttheadjustmentvalue. HighAccuracy ·Adjustment process becomes quite simpleand intuitive.

■主要功能：

Major Specification:

·最大調節(jié)量 \because 3 . 5mm
·最小顯示值： 001$
·鏜孔範圍：Φ3-208，Φ4-114（外鏜）
·最高轉速：12000r/min
·防水等級：IP67
·最大冷卻液壓力 \mathit { \Psi } : \mathit { \Pi } 4MPa

MaxRegulatedquantity： 3 . 5mm ·Mindisplayvalue: \Phi 0 . 0 0 1 { ~ } ·Boringrange:Φ3-208,Φ4-114 ·Maxspeed:12000r/min ·Waterproofclass:IP67 ·Maxcoolant pressure:4MPa

Waterproofclass:IP67 Maxcoolantpressure:4MPa

刀悍 Boring shank

硬質合金刀桿

Hardalloysteel boring shank

硬質合金小刀桿 Hard alloy steel boring shank

刀片座 Insertbase

刀片座 Insertbase

引水柱

Coolantpin

平衡塊

Balanceblock

零件 Parts