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品諾科技智啟未來PINOVOTECHNOLOGYINSPIRESTHEFUTUREWITHINTELLIGENCE
以超聲之力，賦萬物新聲。WITHTHEPOWEROFULTRASONIC,GIVEEVERYTHINGANEWVOICE.
公司簡介 樂樂
INTRODUCTIONTOTHECOMPANY
東莞市品諾科技有限公司坐落于"世界加工中心"中國廣東省東莞市南科創(chuàng)-智創(chuàng)園，依托優(yōu)越的地理位置，公司享有便捷的交通網(wǎng)絡與優(yōu)美的生態(tài)環(huán)境。作為一家現(xiàn)代化知識技術密集型企業(yè)，我們集研發(fā)、設計、生產(chǎn)于一體，致力于以創(chuàng)新驅動發(fā)展。
公司現(xiàn)擁有2000平方米現(xiàn)代化辦公研發(fā)基地，配備國際先進的超聲波專業(yè)研發(fā)實驗室和標準化焊接服務中心。通過組建年輕化、高素質的技術團隊，我們匯聚了20余名兼具專業(yè)學術背景與豐富行業(yè)經(jīng)驗的技術人才，持續(xù)為技術創(chuàng)新注入活力。
以客戶需求為導向，我們專注深耕超聲波技術領域，業(yè)務涵蓋：
·超聲波設備全生命周期服務：研發(fā)、制造、銷售及售后支持·多元化應用解決方案：金屬焊接/塑料焊接/工業(yè)清洗/精密切割·行業(yè)定制化服務：針對不同產(chǎn)業(yè)特性提供專業(yè)技術方案
憑借在超聲波核心技術領域的持續(xù)突破，我們已形成涵蓋金屬加工、塑料制品、電子制造、醫(yī)療器械等多行業(yè)的服務體系。未來，品諾科技將繼續(xù)秉持"技術立企、服務為本"的理念，通過持續(xù)創(chuàng)新為客戶創(chuàng)造價值，矢志成為全球超聲波技術應用領域的標桿企業(yè)。
Pinovo Technology Co.,Ltd.is located in STECH Park, Dongguan City, Guangdong Province-the "Global Manufacturing Hub", Benefiting from its strategic location,the company enjoys convenient transportation and a picturesque ecologicalenvironment.As a modem knowledge and technology intensive enterprise,we integrate R&D,design,and production and are committed to drivingdevelopment through innovation.
Pinovo currently owns a 2 , 0 0 0 \mathsf { m } modern office and R&D base.It is equipped with an internationallyadvanced professionalR&D laboratory for ultrasonic technology and a standardized welding service center.Our team has gathered more than 20 technicaltalentswith both professional academic backgroundsand rich industry experience,and we are continuously committed to technologicalinnovation.
Guided by the needs of customers in various application industries,we specialize in the field of ultrasonic technology.
The main business covers:
·Full-Lifespan services ofultrasonic equipment:R&D Manufacturing, Sales,and Service support.
●Various Application Solutions:Ultrasonic metalwelding,Plastic welding,Industrialcleaning,and precision cutting,etc.
?Customized services for different industries:Provide professional technicalsolutions according to the requirements of various industries.
In the future,Pinovo Technology will continue to uphold the philosophy of "Establishing the Enterprise with Technology and Taking Service as the Foundation".By means of continuous innovation,we will create value for our customers and are determined to become a benchmark enterprise in the globalapplication field of ultrasonic technology
COMPRINNPRDFILE
成為超聲領域北斗，引領科技未來方向。
Become the"Beidou" inthefieldofultrasonicsandleadthefuture directionofscienceand technology.
Mission使命
以超聲之力，賦萬物新聲，探宇宙奧秘。
Withthe powerofultrasonic,give everything anew voiceand explore themysteriesoftheuniverse.
堅持、誠信、創(chuàng)新、擔當、價值導向、開放包容 Corevalues: Persistence,Integrity,Novelty,Ownership,Value-Oriented,Open-minded
核心服務與流程 CORESERVICESANDPROCESSES
研發(fā)與設計 Research and Development(R&D)and Design
客戶互動與支持 CustomerinteractionandSupport
前期應用開發(fā)與產(chǎn)品設計
Early-stage Application Development and Product Design
材料測試與性能評估
MaterialTestingand Performance Evaluation
客戶現(xiàn)場參觀與技術交流 CustomerSite Visits andTechnicalExchanges 專業(yè)培訓與解決方案研討會 ProfessionalTraining and Solution Seminars
生產(chǎn)與協(xié)作ProductionandCollaboration
現(xiàn)場服務保障On-siteServiceAssurance
中期客戶產(chǎn)品換型技術交流與協(xié)作
Mid-term Product ModelChangeTechnicalExchange and Collaboration
自動化系統(tǒng)與超聲波技術協(xié)同優(yōu)化
Collaborative Optimization of AutomationSystemsand UltrasonicTechnology
前期自動化解決方案計劃與支持
Early-stage Automation Solution Planning and Support
全周期現(xiàn)場技術支援與服務Full-cycle On-site TechnicalSupport and Services
專業(yè)技能與應用開發(fā)流程
PROFESSIONAL SKILLS AND APPLICATION DEVELOPMENT PROCESS
●專業(yè)技能(Expertise)
●焊接技術概念(WeldingTechnology Concept)
·材質可焊接性分析(MaterialWeldabilityAnalysis)
●焊接筋設計 (JointDesign)
●設備推薦(MachineSelection)
●模具設計與制造(Tooling Design&Manufacture)
·應用測試關鍵參數(shù)設置(Key ParameterSetting forTesting)
●流程驗證與限制(ProcessValidation&Limits)
\bullet 應用開發(fā)流程(Application Development Process)
●初期審核(InitialReview)
●概念介紹(ConceptIntroduction)
●需求審核(Requirement Review)
技術推薦(Technology Recommendation)
●理念與設計(Concept&Design)
●部件審核(3D圖紙）(PartReview-3DDrawing)
咨詢報告（焊接筋設計、模具、設備等） (Consultation Report-Joint Design,Tooling,etc.)
測試與DOE(Testing&Design of Experiments)
樣機開發(fā)(PrototypeDevelopment)
●測試模具(PrototypeTooling)
樣品試焊(WeldTrials)
應用發(fā)布(Application Release)
設備安裝整體監(jiān)督(Comprehensive Oversightof Equipment Installation)
·技術培訓(TechnicalTraining)
超聲波金屬焊接機
Ultrasonic metal welding machine
成為超聲波行業(yè)的領導者Becomethe leaderintheultrasound industry
超聲波金屬焊接機
Ultrasonic metal welding machine 品諾超聲不僅僅是超聲波設備供應商 更多的是超聲波系統(tǒng)解決方案和服務 Pinnacle Ultrasoundisnotonlyasupplierofultrasoundequipment, butalsoaproviderofultrasoundsystemsolutionsandservices.
產(chǎn)品簡介
Product Introduction
自主研發(fā)的超聲波金屬焊接機主要由機架、發(fā)生器、換能器、焊頭、焊座、底座、彈簧片等組成；具有快速、節(jié)能環(huán)保、低成本、操作便捷、便于集成、穩(wěn)定可靠、焊接精度高等優(yōu)點，被廣泛應用于動力電池極耳焊接預焊和終焊、軟連接片、PACK焊接、包裝袋、線束端子、電池、IGBT功率板電容器、變壓器、電容器、安全氣囊觸發(fā)器、太陽能電池板、連接器、馬達等領域；優(yōu)異的產(chǎn)品設計、精密的制造工藝以及行業(yè)內(nèi)有優(yōu)勢的價格可確保高質量的焊接效果和助力企業(yè)降本增效。
The independently developed ultrasonic metal welding machine mainly consists of a actuator，Power Supply，Converter,Horn,Anvil，Holder，Diagram springs，and other components.Featuring advantages such as high speed,energy efficiency,environmental friendliness,low cost,easy to operate,convenient to integrate into automated equipment, stability,reliability,and high welding precision.Itis widelyapplied to the pre-welding and final welding of EV battery,connection pieces,PACK welding，packaging bags,wire harness terminals,IGBT power board capacitors,transformers,capacitors,airbag triggers, solar panels,connectors,motors and other fields.Excellent product design，precise manufacturing processes,and competitive prices within the industry can ensure highquality welding effects and help enterprises reduce costs and increase efficiency.
產(chǎn)品功能特點
Productfunctionalfeatures
1.最大12KW大功率高效能輸出
2.搭載第四代智能HMI系統(tǒng)，配備大屏觸控屏，符合國
人操作習慣
3.兼容傳統(tǒng)工裝夾具及主流工業(yè)應用；高適配性實現(xiàn)焊接模組與產(chǎn)線設備
的無間隙對接
4.雙軌耦合動態(tài)穩(wěn)定系統(tǒng)，減少振動，確保焊接一致性
5.搭配高精度光柵閉環(huán)測控系統(tǒng)
6.可準確調(diào)節(jié)和控制焊頭上升以及下降速度
7.可根據(jù)不同的焊接應用快速更換模具
8.自適應電網(wǎng)穩(wěn)壓諧振系統(tǒng)
9.支持各種非標設計、工裝夾具定制
10.可選多種功率機型，適配在線監(jiān)測系統(tǒng)
1.Maximum12KWhighpower，highefficiencyoutput
2.Equippedwith thefourthgeneration inteligentHMl system,witha touchscreen,inline with the
Chinese operation habits
3.Compatible with traditional jigsand fixturesand mainstream industrial applications; highadaptability
toachieveseamless connection betweenweldingand production line equipment
4.Dual-trackcouplingdynamicstabilitysystem,reducingvibration,ensuring weldingconsistency
5.Paired with a high-precision grating closed-loopand control system
6.Canaccuratelyadjustand control the welding head riseand fallspeed
7.Can quickly change molds for diferent welding applications
8.Adaptive grid stabilization resonance system
9.Support various non-standard designs,custom jigsand fixtures
10.Multiple power models available,compatible with online monitoring systems
技術參數(shù)
| 设备型号 Equipment model; | Alpha H20 | |||
| 频率 Frequency; | 20khz | |||
| 共振频率 Resonance frequency; | 20KHz+300Hz | |||
| 输出功率 | 4kw | 6kw | 8kw | 12kw |
| 设备电压tge | 220v | 380v | 380v | 380v |
| 保护功能 Protection function; | 过热、过载 Overheating,overloading | |||
| 主要焊接模式 Main welding mode | 能量模式/时间模式/高度模式 Energymode/timemode/Heightmode | |||
| 触发方式 Triggering method; | 时间/高度 Time/altitude | |||
| 压力范围 Pressure range; | 压力0-400kPa，精度1kPa Pressure 0-40okPa,accuracy1k | |||
| 行程范围 Stroke range; | 有效行程11-45mm，速度0-90mm/s Effectivestroke11-45mm,speed0-90mm/s | |||
| NG信号 | 1/0 | |||
| 交互方式 | 串□ | |||
| Interactivemode; | Serialport | |||
| 气源要求 | >0.6MPa干燥洁净压缩空气 | |||
| Air source requirements; | >0.6MPadry compressedair | |||
| 工作温度 | 10°C~45°C | |||
| Working temperature; | ||||
| 环境要求 Environmentrequirements; | 减少接触水分、灰尘等。 Reduce contact with moisture,dust,etc. | |||
| 机架外形尺寸 | ~650mm（长）x290mm（宽）x408mm（高） 650mm(length）x29mm（width)x408mm(height) | |||
| -Frame exterior dimensions; | ||||
| 机架设备重量 Frame equipment weight. | ~60kg | |||
主要應用領域
Mainapplicationareas
應用領域：可涵蓋市場主流軟包、鋁殼電池、線束端子、銅鋁巴，電子元器件，半導體等。Ap
M
本手冊中信息僅供指南之用，不具有任何合約性質，保留對產(chǎn)品技術和配置及本手冊內(nèi)容調(diào)整更新的權利。
超聲波金屬焊接機
Ultrasonic metal welding machine
成為超聲波行業(yè)的領導者Becomethe leaderintheultrasound industry
超聲波金屬焊接機
Ultrasonic metal welding machine 品諾超聲不僅僅是超聲波設備供應商 更多的是超聲波系統(tǒng)解決方案和服務 Pinnacle Ultrasound isnotonlyasupplierof ultrasoundequipment butalsoaproviderofultrasoundsystemsolutionsandservices.
國
G出低成本Low-cost節(jié)能環(huán)保Energysavingandenvironmental protection數(shù)字管理Easytooperate便于集成Easytointegrate穩(wěn)定可靠Stableandreliable
超聲波金屬焊接機X20
產(chǎn)品簡介 Product Introduction
X20系列超聲波焊接機，集成高效發(fā)生器、高性能換能器、精密機架等核心模塊，設備具有焊接質量好、焊接精度高、運行可靠、焊頭壽命長、裝卸便捷及綜合成本低等突出優(yōu)勢，適合層數(shù)多、焊接面積大的鋁殼電池、軟包電池極耳焊接，線束及Busbar等高要求產(chǎn)品焊接，可配套自動化產(chǎn)線滿足客戶高效生產(chǎn)需求。同時，可進行定制化的結構調(diào)整，依據(jù)具體應用評估優(yōu)化模具齒紋設計，實現(xiàn)工藝深度匹配，為客戶提供全面優(yōu)異的焊接解決方案。
TheX20 series ultrasonic welding machine integratescore modulessuchasa high-effciency generator,highperformance transducer,and precision frame.The equipmentboastsoutstandines including excellentwelding quality,highprecision,reliableperation,longhorlife,convenientoadingandunloading,andlowoveralost. It is suitable forweldingaluminum shellbattch batteries with multiple layersand large weldingareas,as well as high-demand products likewire harnessesand busbars.Itcan be paired withautomated production lines to meetcustomeh-effciencyproduction needs.Furthermore,itsupportscustomized structuraladjustmentsand optimizedmold tooth patterndesignbasedonspecificapplications toachievedeepprocess matching,providing customerswithcomprehensiveandsuperiorweldin
產(chǎn)品功能特點
Product functional features
1.機架剛性強度高、雙導軌結構運動穩(wěn)定性好
2.二次超聲可有效防粘，具備分階焊接功能
3.全流程數(shù)據(jù)監(jiān)控，焊接歷史數(shù)據(jù)追蹤
4.工業(yè)級智能交互終端，操作簡便
5.直壓結構，實現(xiàn)大壓力小振幅焊接方式
6.可靈活進行三聯(lián)組縱向、橫向放置切換，便于自動化集成
7.高精度高度傳感器，動態(tài)壓力觸發(fā)焊接控制，防空焊設置
8.機架開口行程大，兼容性強、生產(chǎn)效率高
9.最高12KW大功率高效能輸出
10.支持各種非標設計、工裝夾具定制
11.自適應電網(wǎng)穩(wěn)壓諧振系統(tǒng)
12.可適配在線監(jiān)測系統(tǒng)實現(xiàn)焊接質量過程監(jiān)控
13.快速水平調(diào)節(jié)，調(diào)試快捷
14.焊接區(qū)域輔助照明系統(tǒng)
1.Highrigidity frame,stablemotionwithdual guiderailstructure
2.Secondary ultrasonic effectively prevents sticking,equipped with staged welding funcFull-process data monitoring,tracking of welding historydata
4. Industrial-grade intelligent interactive terminal,simple operation
5.Direct pressure structure,achieving high pressure and low amplitud
6.Flexible switching between longitudinal and transverse placement of tripleunits,facilitatingautomation integration
7. High-precision height sensor, dynamic pressure trigger welding control, anti-missing wld setting
8.Large frame opening stroke,strong compatibility, high production efficiency
9.Up to 12KW high-power high-efficiency output
10.Supports various non-stan designs and fixture customization
11.Adaptive grid voltage stabilization resonant system
12.Compatible with online monitoring systems for real-time welding quality control
13.Quick horizontalstment,fast debugging
14.Auxiliary lighting system for the welding area
主要應用領域
Main application areas
大面積焊接，大面積多層數(shù)箔材預焊、軟包電池、鋁殼電池、大平方線束端子、銅鋁巴等
Large-area welding,large-area multi-layer foil pre-welding, pouch batteries,aluminum shell batteries, large cross-sectional wire harnessterminals,copper-alumibusbars,etc.
技術參數(shù)
Technical Parameter
| 设备型e | Alpha X20 | ||
| qency | 20khz | ||
| 输出功率 | 6kw | 8kw | 12kw |
| 设备电源 | 380v | ||
| 焊接模式 Welding Mode | 能量模式/时间模式 EnergyMode/Time Mode | ||
| 触发方式 Trigger Mode | 时间/高度/压力 Time/Height/Pressure | ||
| 压力范围 | 压力0-700kPa，精度1kPa Pressure 0-70okPa, Accuracy 1ka | ||
| Pressure Range 行程范围 Stroke Range | 有效行程：10-90mm，速度0-120mm/s Stroke:10-90mm,Speed0-120mm/s | ||
| 气缸缸径 | 120mm | ||
| 有效压力r | 8600N | ||
| 通讯方式 Communication Method | 串口/网口 Serial Port/Network Port | ||
| 气源要求 Air Supply Requirements | >0.7MPa干燥洁净压缩空气 >0.7MPa Dry Clean Comressed Air | ||
| 工作温度perature | 10°C~45°C | ||
| 湿度 Humidity | 30%~95%，无凝露 30%~95%,No Condensation | ||
| 机架外形尺寸 Machine Frame Dimensions | ≈320mm（长）×700mm（宽）×695mm（高） ≈320mm (L) 700mm (W) ×695mm (H) | ||
| 机架设备重量 | ~90-130kg | ||
焊接樣品 Welded sample
本手冊中信息僅供指南之用，不具有任何合約性質，保留對產(chǎn)品技術和配置及本手冊內(nèi)容調(diào)整更新的權利。
超聲波金屬焊接機
Ultrasonic metal welding machine
成為超聲波行業(yè)的領導者Becomethe leaderintheultrasound industry
超聲波金屬焊接機
Ultrasonic metal welding machine 品諾超聲不僅僅是超聲波設備供應商 更多的是超聲波系統(tǒng)解決方案和服務 Pinnacle Ultrasound isnotonlyasupplierof ultrasoundequipment, butalsoaproviderofultrasoundsystemsolutionsandservices.
國
G出低成本Low-cost節(jié)能環(huán)保Energysavingandenvironmental protection數(shù)字管理Easytooperate便于集成Easytointegrate穩(wěn)定可靠Stableandreliable
超聲波金屬焊接機X40
Product functional features
1.電壓穩(wěn)定系統(tǒng)，保障輸出振幅穩(wěn)定
2.自動調(diào)頻并存儲，焊接穩(wěn)定可靠
3.頻率自動搜索補償功能，實現(xiàn)高效生產(chǎn)
4.工業(yè)級智能交互終端，操作簡便
5.系統(tǒng)過壓過載保護、減少設備故障
6.三聯(lián)組模塊化，便于自動化集成
7.能量、時間雙焊接模式
8.可對能量、功率、時間進行質量監(jiān)控
產(chǎn)品功能特點
產(chǎn)品簡介 Product Introduction
1.Voltage stabilization system ensures stable output amplitude
2.Automatic frequency tuning and storage for stable and reliablewelding
3.Automatic frequency search and compensation function for efficien production
4.Industrial-grade intelligent interactive terminal with simple operation
5.Systemovervoltageand overload protection reduces equipmentfailure
6.Three-unit modular design facilitates automation itegration
7.Dual welding modes:energy and time
8.Quality monitoring of energy,power,and time
X40超聲波焊接機，采用分體式協(xié)同架構，由獨立的高性能發(fā)生器與精密機架構成，并深度耦合三聯(lián)組執(zhí)行機構，機身小巧，控制精度高，廣泛運用于3C數(shù)碼及小型電池的電芯以及線束焊接，適用于焊接層數(shù)少，焊接面積小、焊接振幅小、以及設備空間小的精密金屬焊接場景。
TheX40 ultrasonic welding machine adopts a split collaborative architecture,consisting of an independent high-performancegeneratorandaprecision frame,and isdeeply coupled witha trctuatorunit.Withacompactbodyand high control precision,it iswidely used for welding 3C digital products,smallbatterycells,and wire harnesses,making itsuitable fcisionmetal welding scenarios with few layers,small weldingareas,lowweldingamplitudes,and limited equipment space.
技術參數(shù)
TechnicalParameter
| 设备型号 Equipment Model | AlphaX40（半波/全波） Alpha X40 (Half-wave/Full-wave) |
| q率ecy | 40khz |
| 输出功率 | 800W |
| 设备电压age | 220v |
| 焊接模式 Welding Mode | 能量模式/时间模式 EnergyMode/TimeMode |
| 触发方式 Trigger Mode | 时间/压力/高度触发 Time/Pressure/Altitude Triggered |
| 压力范围 Pressure Range | 压力0-400kPa，精度1kPa Pressure0-40okPa,Accuracya |
| 行程范围 Stroke Range | 行程50mm，有效行程15-35mm Stroke 50mm, Effective Stroke 15-35mm |
| 气缸缸径 Cylinder Bore | 缸径50mm Cylinder Dia50mm |
| 有效压力 | 1000N |
| 交互方式 Interaction Mode | 串口 Serial Port |
| 气源要求 Air Source Requirements | >0.4MPa干燥洁净压缩空气 >0.4MPa Dry Clean Compressed Air |
| 工作温度perature | 10°C~45°C |
| 环境要求 Environmental Requirements | 减少接触水分、灰尘等。 Avoid contact with moisture,dust, tc. |
| 机架外形尺寸 Machine Frame Dimensions | 270mm（长）×320mm（宽）×480mm（高） 270mm (L) × 320mm (W) × 480mm (H) |
| 机架设备重量 Machine Frame Weight | ~20kg |
主要應用領域Mainapplicationareas
IGBT電源模塊、CCS集成母排、手機天線饋點等電子元件 IGBT power modules,CCS integrated busbars,mobile phone antenna feed points,and other electronic components
焊接樣品 Weldedsample
超聲波金屬焊接機
Ultrasonic metal welding machine
Beta R20
成為超聲波行業(yè)的領導者 Become the leader in the ultrasound industry
超聲波金屬焊接機
Ultrasonic metal welding machine 品諾超聲不僅僅是超聲波設備供應商 更多的是超聲波系統(tǒng)解決方案和服務 PinnacleUltrasoundisnotonlyasupplierofultrasoundequipment, butalsoaproviderofultrasoundsystemsolutionsandservices.
產(chǎn)品簡介
ProductIntroduction
超聲波滾焊機是一款基于高頻超聲波振動原理設計的高效焊接設備，工作頻率為20KHz，額定功率4kW。該設備通過超聲波振動能量使材料分子間摩擦生熱，實現(xiàn)熱塑性材料（如塑料、金屬薄膜、無紡布等）及復合箔材的高速、高精度焊接。其非接觸式焊接工藝避免了傳統(tǒng)熱熔或膠粘工藝的耗材浪費，廣泛應用于連續(xù)生產(chǎn)線中，具有節(jié)能環(huán)保、焊縫強度高、自動化集成度高等優(yōu)勢，是工業(yè)制造領域的關鍵設備之一，
The ultrasonic ro.ling welder is a high-efficiency welding equipment designed based on high-frequency ultrasonic vibration principles,operating at 2 0 k H z with a rated power of 4 kW. Utilizing ultrasonic vibration energy to generate heatthrough molecular friction between materials,itenables high-speed and high-precision welding of thermoplastic materials (such as plastics,metal foils,non-woven fabrics） and composite foil materials.Its non-contact welding process eliminates consumable waste inherent in traditional heat fusion or adhesive bonding methods.Widely applied in continuous production lines,this equipment demonstrates advantages including energy efficiency,environmental friendliness, high weld strength,and convenient to integrate into automated equipment.Recognized asa critical apparatus in industrial manufacturing,it represents an essential solution for modern production requirements.
產(chǎn)品功能特點
Product functional features
1.高效焊接：20KHz高頻振動結合4kW大功率輸出，支持高速連續(xù)焊接（最 高可達40米/分鐘)，大幅提升生產(chǎn)效率。
2.節(jié)能環(huán)保：無需膠水、溶劑或外部熱源，能耗僅為傳統(tǒng)焊接設備的 30 % 5 0 % 符合綠色制造標準。
3.操作便捷：采用數(shù)字化控制系統(tǒng)，參數(shù)(頻率、壓力、速度)一鍵調(diào)節(jié)， 支持PLC或觸摸屏人機交互。
4.適應性強：滾焊輪設計可靈活匹配不同材料厚度 ( 0 . 1 - 3 \mathsf {mm } ^ { \dag } ) 及復雜形狀 工件，如曲面、異形接縫。
5.焊接質量優(yōu)異：焊縫密封性好、無毛邊，抗拉強度接近母材，且無化學 污染，滿足醫(yī)療、食品級要求。
1.Efficientwelding:Thecombinationof2oKHz high-frequencyvibrationand4kW high-poweroutput supports high-speedwelding (upto40meters/minute), significantlyimproving productionefficiency.
2.Energy-savingandenvironmental-friendly:Noneed forglue,solvents,external heatsources,with energyconsumptiononly 3 0 % - 5 0 % of traditional welding equipment,meetinggreenmanufacturingstandards.
3.Easytooperate:Withadigital system,parameters (frequency,pressure,speed) canbeadjustedwithone key,and it supportsPLC or touchscreen humanmachine interaction.
4.AdaptabilityTherollerweldingwheel designcanflexiblymatchdifferentmaterial thicknesses ( 0 . 1 - 3mm ) andcomplex-shapedworkpieces,suchascurvedsurfaces and irregular joints.
5.Excellent welding quality:The weld has good sealing,no burrs,and the tensile strengthisclose to thebasematerial.Moreover,there isnochemical pollution meeting medical and food-grade requirements.
主要應用領域
Main application areas
1.汽車制造：儀表盤內(nèi)飾件、車門隔音氈、空氣濾清器、車燈密封等焊接。
2.新能源領域：鋰電池極耳焊接、動力電池隔膜封裝、太陽能背板層壓，復合箔材焊接。
3.醫(yī)療行業(yè)：手術衣/防護服接縫、無菌包裝袋、輸液袋、呼吸面罩焊接。
4.包裝行業(yè)：軟包裝(食品、藥品)的連續(xù)封口、鋁塑膜封裝、吸塑泡殼封合。
5.紡織與過濾材料：無紡布口罩耳帶、過濾棉、土工布接縫加固。
1.Automobilemafacturingeldingofstrumentpaneinteriorpartsoudinsulationfeltfordorsirflersndlghtalst
2Newenergyfield:weldingoflitumbaterytabspackagingofpowerateryseparators,laminationofsolarbacksheets,weldingof
composite foils.
3.Medicalindustry:ofseams ofsurgical gowns/protective clothing,sterilepackaging bags,infusion bags,breathing masks.
4Packagingindustryotiuousalingofsoftpackaging(foodmeicie)ackagingfumnum-plasticfimeaingofstecs.
5.Textileandfitrationmaterialseldingofearstrapsforonwovenmasksfitercotonreinforcementofsamsfgeotechicalfabric.
技術參數(shù)
| 设备型号 Model of equipment; | Beta R20 |
| 频率 Frequency; | 20KHz+300k |
| 额定功率 Rated power; | 4KW |
| 速度 Speed; | 5mm-40mm/min(可调） 5mm-40mm/min(adjustable) |
| 焊接压力范围 Range of welding pressure. | 0.1-0.9MPa(可调) 1-0.9MPa(adjustable) |
本手冊中信息僅供指南之用，不具有任何合約性質，保留對產(chǎn)品技術和配置及本手冊內(nèi)容調(diào)整更新的權利。
超聲波線束端子焊接機Ultrasonic beam end welding machine
成為超聲波行業(yè)的領導者 Become the leader intheultrasound industry
超聲波線束端子焊接機
UItrasonic beam end welding machine 品諾超聲不僅僅是超聲波設備供應商 更多的是超聲波系統(tǒng)解決方案和服務 Pinnacle Ultrasound isnotonlya supplierof ultrasound equipment, butalsoaproviderofultrasoundsystemsolutionsandservices.
國
G出低成本Low-cost節(jié)能環(huán)保Energysavingandenvironmental protection數(shù)字管理Easytooperate便于集成Easytointegrate穩(wěn)定可靠Stableandreliable
產(chǎn)品簡介
Product Introduction
品諾大端子線束焊接機設備，結構設計精巧，外觀典雅美觀。該設備采用進口換能器、發(fā)生器、變幅桿及焊頭等高品質組件，確保機器能夠完美適應各類焊接場景的需求。操作便捷，控制精準。用戶只需根據(jù)不同線束的寬度選擇合適的焊頭，即可輕松焊接 <=slant 1 2 0 \mathsf { M M } ^ { 2 } 的線束。此外，該設備還具備多種觸發(fā)模式，靈活應對各種應用場景。
The Pinovo large terminal wire harness welding machine features an exquisitely designed structure and an elegant,aesthetically pleasing appearance. Equipped with high-quality imported components such as the transducer, generator, amplitude transformer, and welding head, this device ensures seamless adaptability to various welding scenarios. It offers simple operation and precise control. Users only need to select the appropriate welding head according to the widthof different wire harnesses to effortlessly weld harnesses with a cross-sectional area of 120 MM2. Additionally, the machine supports multiple triggering modes, providing flexible solutions for diverse application needs.
產(chǎn)品功能特點
Product functional features
1.智能控制，操作靈活
支持多種觸發(fā)模式，可實現(xiàn)自動焊接，并配備智能觸控交互界面，操作便捷。 2.數(shù)字管理，高效便捷
內(nèi)置權限管理系統(tǒng)，支持焊接配方的保存與快速調(diào)用，界面設計友好，提升 管理效率。
3.維護成本極低
設備結構優(yōu)化，故障概率低，日常維護簡單，大幅降低長期運維投入。
4.運行經(jīng)濟高效
焊接過程能耗低、效率高，能有效提升生產(chǎn)節(jié)拍，降低單位成本。
5.長期穩(wěn)定耐用
核心部件采用高可靠性設計，可在工業(yè)環(huán)境下長期穩(wěn)定運行，保障生產(chǎn)連續(xù)性。 1.Smartcontrol,flexibleoperation
Supportsmultiple trigger modes, capable of automatic welding,and equipped with an intelligent touch control interaction interface,to operate.
2.Digital management,eficient and convenient
Built-in permission management system,supports the saving and quick call of welding recipes,friendly interface design,and management efficiency. 3.Extremely lowmaintenancecost
Equipment structure optimization, low failure rate,simpledailymaintenance, and significantly reduce long-term operation and maintenance investment. 4.Economical and efficient operation
Lowenergyconsumptionand high efficiency in thewelding process,can effectively improve the production cycle,and reduce the cost perunit.
5.-termstableanddurable
The core components adopt high reliability design,can operate stably fora long time in an industrial environment,and ensure the continuity of production
技術參數(shù)
Technical Parameter
| 额定功率 Rated power; | 12KW/8KW/5.5KW | 功率 Power; | 20KHz |
| 最大气压 Maximum air pressure; | 0.7MPa | 最大焊接面积 Maximum welding area; | ≤120MM² |
| 焊接模式 Welding mode; | 时间/能量 Time/Energy | 触发模式 Trigger mode; | 压力/高度/时间 pressure/height/time; |
| 焊接时间 Welding time; | 0.1-9.9S | 电源 Power supply; | 380V |
| w焊机尺寸(mm）m) | 1800X1226X1026 | 重量(kg） | ~636 |
焊接樣品
主要應用領域
Main application areas
大端子線束焊接廣泛應用于新能源汽車、儲能電力、軌道交通、工程機械、船舶航空及大型工業(yè)設備等對電流、功率和連接可靠性要求較高的電氣連接領域。
Largeterminal wire harnesswelding iswidelyused intheelectricalconnection fieldswith high requirements forcurrent,powerandconnectionreliability,such asnewenergyvehicles,energypower,rail transit,engineeringmachinery,ship aviationand large industrial equipment.
Welded sample
產(chǎn)品簡介
Product Introduction
在線監(jiān)測天眼-SkyEye
天眼在線監(jiān)測為焊接產(chǎn)線智能化升級提供全方位解決方案，通過全流程質量追溯體系與AI智能算法模型，實現(xiàn)焊接過程透明化管控。系統(tǒng)內(nèi)置多維度數(shù)據(jù)分析引擎，融合動態(tài)監(jiān)測與機器學習技術，對每次焊接進行實時質量判定。支持歷史數(shù)據(jù)回溯及MES系統(tǒng)無縫對接，配備工業(yè)級計算平臺可并行處理千級數(shù)據(jù)流，有效降低人工抽檢頻次。配備遠程運維平臺實現(xiàn)多設備集中監(jiān)控，采用即插即用架構確保快速部署，在提升良品率的同時顯著降低質量成本風險。
SkyEye Online Monitoring provides a comprehensive solution for intelligent upgrading of welding production lines.Through a full-process quality traceability system and Alpowered intelligent algorithm models,it achieves transparent control over welding processes.The system features a built-in multi-dimensional data analytics engine that integrates dynamic monitoring and machine learning technologies to conduct real-time quality assessment for each welding operation.Supporting historical data backtracking and seamless integration with MES systems,it employs an industrial-grade computing platform capable of parallel processing thousands of data streams,effectively reducing manual sampling frequency.The integrated remote operation and maintenance platform enables centralized monitoring of multiple devices,while its plug-and-play architecture ensures rapid deployment.This solution significantly enhances product yield while mitigating quality-related cost risks.
產(chǎn)品功能特點
Productfunctionalfeatures
1.質量追溯：焊接產(chǎn)線的質量管控、質量追溯的有效輔助、補充手段，過程控制更透明、簡潔、高效。
2.實時顯示：實時、歷史焊接結果可以在面板查看、提取，和現(xiàn)有MES系統(tǒng)不沖突，可以共存。
3.智能模型：多種數(shù)據(jù)分析模式、數(shù)學模型相結合，動態(tài)、靜態(tài)模型監(jiān)控，自動學習生成模型，監(jiān)控每一次焊接。
4.節(jié)約成本：內(nèi)部工業(yè)計算器可同時處理上千次數(shù)據(jù)、多種樣本數(shù)據(jù)，實時判斷，減少人工隨機抽檢和批量問題的出
5.便于集成：操作簡單、方便安裝、與現(xiàn)有MES系統(tǒng)不沖突，優(yōu)化數(shù)據(jù)可上傳MES，實現(xiàn)共存。
6.遠程管理：建立遠程管理平臺，可對焊機實時信息遠程查看，多焊機狀態(tài)遠程觀察。
2R everywelding. s problems.
6ot
配置說明
Configuration Description
| 设备型号 Model of equipment; | 天眼-SkyEye SkyEye-Tianyan; |
| 系统处理器 Systemprocessor; | 板载IntelCorei5-8265U（四核八线程，主频1.6Ghz，睿频3.9Ghz， IntelCorei5-8265Uonboard (quad-core,eight-thread,basefrequency6Ghz,turbofrequency.9Gh |
| 运行内存 Operating memory; | 8G内存 8G memory, |
| 存储 Storage; | 480GB存储 480GB storage, |
| 显示接口 Display interface; | 1个VGA显示接口，1个HDMI高清显示接口(支持同步/异步双显) 1VGAdisplaynterface,dinitionsplaynterface(pportingchroous/ycronousdualisplay), |
| 通讯接口 Communication interface; | 4个串口，4个网口，6个USB口，1个音频二合一接口 4serial ports,4network ports,6 USB ports,1audio dual--one interface, |
| Work工作温度ture | -20°C~70°C |
| Stora储温度ture | -40°C~80°C |
| 工作湿度 Working humidity; | 0%~90%相对湿度，无凝露 0%~90% relative humidity,no dew; |
| 存储湿度 Storage humidity | 0%~90%相对湿度，无凝露 0%~90% relative humidity,no dew |
本手冊中信息僅供指南之用,不具有任何合約性質，保留對產(chǎn)品技術和配置及本手冊內(nèi)容調(diào)整更新的權利。
產(chǎn)品功能特點
Product functionalfeatures
1.軍工級材料品質保障 Military-Grade MaterialQualityAssurance
采用歐美進口航天軍工級特種材料打造，具備卓越耐磨性、結構穩(wěn)定性和傳導性能，滿足高強度工業(yè)焊接場景的安全可靠性需求。 Craftedfrommportedrosaciltadespeadterafroroedricaoctsdeiecetioeasisae structuralstablitdodctivitysuringsafetydelibilitnigtesityndustrialeldinappicaios
2.超長模具使用壽命Ultra-long Tooling lifespan
使用壽命較競品提升 3 0 % - 4 0 0 % ，大幅降低設備停機頻次，為連續(xù)生產(chǎn)提供保障。
Witha lifespan 3 0 % 400%longerthancompetingproducts,oursolutionssignificantlyreduceequipmentdowntimefrequency,guaranteeing uninterrupted continuous production.
3.高效生產(chǎn)時間管理 Efficient Production Time Management
標準化設計顯著減少模具更換/修磨次數(shù)，同步降低設備調(diào)試時間損耗，有效提升企業(yè)生產(chǎn)運營效率。Standardizedesisdrasticallynizeogeplacementerindngesadeducetiespentoeqipmentcalibatioectielyenhancing operational efficiency.
4.全兼容適配性能FullCompatibility
突破性適配國產(chǎn)焊機型號，實現(xiàn)設備兼容零障礙，支持企業(yè)靈活升級改造現(xiàn)有產(chǎn)線，降低設備更新成本。 Itanachievebreakthroughadaptationtodomesticweldingmachinemodels,ealizezeroobstaclesinequipmentcompatibility supportenterprises toflexiblyupgradeandmodifyexisting productionlines,andreducethecostofequipmentrenewal.
5.傳導系統(tǒng)精密優(yōu)化 Precision-Optimized Conduction System
通過材料傳導性能與結構力學的協(xié)同設計，確保能量傳導損耗最小化，在提升焊接精度的同時維持系統(tǒng)長效穩(wěn)定輸出。Syergisticesifateralductivitndtrucualechniesuresmd,cigelduciltaglong-term system stability.
