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FOSHANAOSIBOMACHINERYCO,LTD.佛山市奧斯博機械設(shè)備有限公司
Add:NO.10SouthlanpuRd,LanshiTown,ChanchengDistrict,Foshan
Guangdong,China(EasternofLanshiPort)
地址：廣東省佛山市禪城區(qū)瀾石瀾普路南側(cè)10號（瀾石外運碼頭東側(cè)）
Tel:(0086-757)-8393369083933697
Fax:(0086-757)-83933689
E-mail:info@asbkilns.com
Http://www.asbkilns.com
FOR ALL YOURFIRINGSOLUTIONS為您提供最優(yōu)的熱工應(yīng)用方案
ASBKiLNSspecializesinresearchanddevelopment,design,production,instalation, commissioningandengineering/maintenanceserviceofvarioushitechindustrialand specialtykilns.ASBKilnsincorporatethelatesttechnique'stoinfluencefuelefficiency, reliabilityandahighlevelofautomation.ASBhasbeencooperatingwithawellknown Europeankilncompanyformanyyearsinthemanufactureofindustrialkilnsandareable toprovidehiqualitykilnproductsandservicetovariouskindsofindustryandenterprises worldwide.Itisourbusinessethostoprovideawinwinsolutiontothecustomer-supplier relationshiptherebyallowingforlongtermbusinesscooperationwithourclients. TheadvantagesofASBKilnsarethatwecanintegratethemechanicalandelectrical systemswithautomaticcontrolsandfacilitatetheceramic processengineering requirementsseamlessly.
ASBKilnsoperateswiththeethosof"givingourclientsgreatbenefit".Itisinpursuitofthis thatweofferexcellenttechnicalsolutionstoallyourmanufacturingrequirements.
奧斯博窯爐致力于先進工業(yè)窯爐和特種窯爐的研發(fā)和制造，為用戶提供先進的窯爐設(shè)計、制造、安裝、調(diào)試以及技改工程服務(wù)。奧斯博窯爐持續(xù)保持技術(shù)革新，為用戶提供低能耗、高可靠性、高自動化、高性價比的窯爐應(yīng)用體驗。多年以來和歐洲知名窯爐公司的合作經(jīng)歷和技術(shù)積累，使我們具備為全球多種行業(yè)企業(yè)提供高品質(zhì)窯爐產(chǎn)品和服務(wù)的能力。我們真誠地和客戶保持長久的業(yè)務(wù)合作，共同分享高端技術(shù)成果，共贏未來。
奧斯博窯爐的特點是將自動化工控技術(shù)完美地綜合進機械系統(tǒng)和電氣系統(tǒng)，實現(xiàn)產(chǎn)品工藝過程與設(shè)計要求的準確一致。
奧斯博窯爐以“為用戶帶來最佳的使用價值”作為業(yè)務(wù)開展準則，以此為用戶提供最優(yōu)秀、最佳性價比的技術(shù)工程方案。
ASBKILNS'FEATURESASB窯爐特點
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Designand Manufacture設(shè)計與制造
The Kiln designs conform to European Standards and all fabrications are subject to inhouse Quality Assurance procedures.
窯爐的設(shè)計和制造遵照歐洲標準而設(shè)計，安全可靠。
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Extensive Use of Internationaly Recognized Components 廣泛采用國際知名品牌部件
The mechanical driving system,electrical control system,combustion systemand insulation materials supplied and specified within our designare from established international brand to guarantee stabilityand reliability.
機械驅(qū)動系統(tǒng)、電氣元件、燃燒組件、工控系統(tǒng)和耐火保溫材料采用可靠性極高的國際品牌產(chǎn)品，確保窯爐的穩(wěn)定性和可靠性。
krhroder UNIFRAX VMorgan ISOLITE n ThermalCeramics HighTemperature Solutions
E OMRON? SIEMENS Schneider Electric Honeywell MADAS AB Allen-Bradley
MITSUBISHI
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ModularDesignandPreinstallation 模塊化制造和工廠預(yù)裝檢查
All equipment including Kilns,Dryers,Ovensand Furnacesare pre-assembled in our factory using a modular format.This process allows for continuous inspection and verification prior to delivery.
制造過程規(guī)范嚴謹，設(shè)備使用安全可靠。所有設(shè)備包括窯爐、干燥爐及固化爐等均采用模塊化設(shè)計與制作，以組件形式分段制造，設(shè)備發(fā)貨前在工廠完成試裝和進行檢查校正。
ASBKILNS'FEATURESASB窯爐特點
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Site Installation and Commissioning 現(xiàn)場安裝與調(diào)試
Modularconstruction alows kilns tobe installedand operating inthe shortest time,reducing disruption within the factory and achieving a reliable and rapid site installation.
模塊化設(shè)計和制造可實現(xiàn)設(shè)備最可靠、最迅速的現(xiàn)場安裝，減少對用戶工廠的施工影響。
Professional Commissioning Services專業(yè)調(diào)試服務(wù)
Integrated Industrial Control and Automated Systems 集成化工控系統(tǒng)
The ASB Kiln Control System is fully integrated into the Programmable Logic Controller (PLC)，which controlsall kiln functions automatically. Data Acquisition System (Scada)is incorporated which provides accurate control for Shuttle and Tunnel Kilns during pre-heat, soak and cooling.The PLC/PC controlsall kiln functions- temperature，pressure,profile generation，and also provides the base for comprehensive data monitoring and fault alarm generation.The kilns are equipped with Single Switch Start,this allows the operator to start the kiln after selectinga programme by pressinga single switch.The benefit is high levels of automation, intelligent systems, easy operation,and reliability.
ASB窯爐控制系統(tǒng)是一個為工業(yè)環(huán)境而設(shè)計的集成工控系統(tǒng)，以程序邏輯控制器（PLC）為工控基礎(chǔ)，根據(jù)不同傳感器的工作信號自動調(diào)節(jié)窯爐各個操作功能；基于SCADA工控平臺，集成多區(qū)溫度控制、燃燒脈沖控制、自動化動作控制為一體，帶菜單\海量數(shù)據(jù)儲存\記錄追蹤\設(shè)備操控等友善的人機操作界面，簡單方便地實現(xiàn)從點火開始的溫度控制、窯壓控制、冷卻控制、窯爐狀態(tài)監(jiān)控、安全報警提示，以至窯車回轉(zhuǎn)的全面管理。其優(yōu)點是高自動化和智能化、操作方便簡單、可靠性強。
ASBKILNS'FEATURESASB窯爐特點
OperationalSafetyMechanism 安全保證
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Pulse Control脈沖控制
ASB kilns are equipped witha number of operational safetydevices thatare designed to ensure safe operation of the equipment at all times.The function of the safety devices is to ensure that gas is onlyavailable at the burners whenall safe operating criteria have been met. The design complies with all European standards, including of operation procedures safety control, electricity safetycontrol,gas pressuresafety control,combustionair pressure safety control, and kiln over temperature safety control.
從燃氣安全氣站到獨立的燒嘴工作安全檢測，遵照歐洲安全規(guī)范，主要包括：操作程序安全控制，電力安全控制，燃氣、助燃空氣壓力安全控制，窯爐壓力安全控制，工作溫度安全控制等。
ASB Tunnel and Shuttle Kiln's burner pulse control has been developed and perfected.The Control System precisely controls each burner's pulsing time sequence and pulsing cycle according to the temperature feedback signal,the controlled action of the burners prevents localized flame impingementor hot spotsinthe kiln chamber.This "state of the art"pulse fired system provides the best possible fuel consumption,the best temperature distributionwith high mass flow averages,and the greatest turndown compatible with safety.
ASB隧道窯及梭式窯的燃燒脈沖控制已經(jīng)日趨完美，工控系統(tǒng)根據(jù)溫度反饋信號精準控制每個燒嘴燃燒脈沖時序和脈沖周期，使爐內(nèi)形成針對性和強烈的攪拌氣流，減少溫度死角，形成均勻的溫度分布。同時脈沖控制還能發(fā)揮節(jié)能的效果。
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Multizone Control多區(qū)控制
Thesystemprovidesprecisecontrolofthekilntemperatureduringthefiringproces,iteffectivelyavoidsregionalheat centralizationandachievesbettertemperatureuniformity.Thebenefitisveryeventemperaturecontrolduring heatingover theentireload,alowingforvariationofloadingdensitiesbetweenkilncars.Thesystemcanalsocontrolthecoolingprocess precisely,which ensures the shortest firing cycle.
能精確地控制窯爐制品在燒成過程的平均溫度，有效避免局部的熱集中和局部熱點的產(chǎn)生，獲得更好的溫度均勻性，溫度分布不受窯車間不同的裝載密度的影響。系統(tǒng)也同時精確控制冷卻過程，確保提供最短的燒成周期。
THEFEATURESOFASBSHUTTLEKILN
ASB梭式窯特點
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Light Weight Insulation 窯爐隔熱保溫
KilnCarTransportation/HaulageSystems 窯車中轉(zhuǎn)/驅(qū)動系統(tǒng)
The kiln'sthermalinsulationuses high-qualitylow thermalmass ceramicfibre modules.This reduces total heat storage inthekilnstructureduring thefiringcycleandalowsfasterfiringcycleswithshortenedburnerfringtimestobeachieved.lt produces excellent speed of response to control inputs with low fuel consumption.
通常采用高品質(zhì)輕質(zhì)低散熱的陶瓷纖維層疊棉塊，有效提高溫度反應(yīng)速度，最大限度適應(yīng)間歇性生產(chǎn)，通過最小化窯爐內(nèi)襯的蓄熱，大大降低能耗。
ASB isable to offer many different designs of Kiln Car Transportation/Haulage Systems, it is especially appropriate whenused formulti-track kilncartransportation.Allofwhich are designed to the unique requirements of our customer.They caninclude automatic or semi automatic Kiln loading and unloading systems complete with interfacingwithatransfer car to allow product to be transported to a desired location.These systems can interface with operators,where needed orbe programmed tooperate on theirown.Weuse touchscreen technology on our control panels to allow for easy use.
ASB可以為用戶提供多種窯車中轉(zhuǎn)/驅(qū)動系統(tǒng)設(shè)計方案。根據(jù)預(yù)先編制好的程序，通過全自動或半自動的中轉(zhuǎn)車，操作者只需在操作面板中觸按“指定位置”按鈕，窯車便可自動中轉(zhuǎn)至指定位置完成產(chǎn)品的裝卸載?？刂泼姘蹇蔀橛|摸屏界面，為操作者帶來直觀的操控便利。
Multi-KilnDoorTypes多樣性的窯門設(shè)計
ASB can offer many types of door mechanism,to suit differing requirements or location restrictions on head room or layout. these include:
· Mechanical Lift Up Doors (electrical and Hydraulic)
·Swing Doors
·Envelope/Tilting Doors (particularlyhelpfulwherethereareheightrestrictions)
ASB可以根據(jù)用戶廠房高度及布局情況提供多種方式的窯門設(shè)計，包括：
·垂直升降式窯門（機械驅(qū)動或液壓驅(qū)動）·雙開門·翻轉(zhuǎn)門（該款設(shè)計對于廠房高度受限的用戶特別有益）
THEFEATURESOFASBSHUTTLEKILNASB梭式窯特點
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Rapid Cooling System 快速冷卻
The Rapid Cooling Systemcan provide additional cold air during the cooling cycle,allowing anaccelerated cooling rate to be achieved in accordance with the process requirements.
快速冷卻系統(tǒng)可使產(chǎn)品在冷卻過程獲得額外的冷卻風，從而滿足特殊產(chǎn)品快速冷卻的工藝要求。
Eachfiring programcanbeeditedintoover6Osections,soitcanbesetpreciselytocontroltheheating,soakandthe coolingexactly.Thusitcansatisfycomplicatedfringprocesseswithshortenedfringtimes.Allthefringcyclespreviously used can be repeated with exactly the same results each and every time.
每個燒成曲線可編節(jié)段多達60段，能根據(jù)設(shè)定的燒成制度精確控制產(chǎn)品的升溫、保溫、降溫，可滿足復(fù)雜的燒成工藝，以實現(xiàn)最快速的產(chǎn)品燒成周期。所有使用過的燒成制度均可以重復(fù)使用，能保持一致燒成效果和質(zhì)量。
AtmosphereControl燒成氣氛控制
PreciseandRepeatableFiringCurve燒成的精確性和重復(fù)性
Pulse firing ensures that the fuel and air are always in the correct ratio,according to the process parameters.The Kiln atmosphere can be oxidising, stoichiometric or reducing dependent on the heating profile requirements.With the automatic atmosphere control,kiln atmosphere isfully controlled and results ina consistent atmosphere within the kiln which enables selection of complex firing cycles.
脈沖比例燃燒結(jié)合氣氛控制系統(tǒng)，可以確?？杖急壤幱谧钫_的配比，可將窯內(nèi)氣氛調(diào)至氧化狀態(tài)、理想配比或者還原狀態(tài)，實現(xiàn)爐內(nèi)氣氛在燒成過程中全面受控，從而滿足復(fù)雜的燒成工藝。
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HighlyAutomated OperatingSystem高自動化的操作系統(tǒng)
PC based,the SCADA system provides recipe format,datastorage,live plus historic trendingand equipment overview.To start the Kiln the operator just needs to press the singe "Start"button，the Kiln then operates completely automatically,and can be left unattended until the firing cycle concludes.Visible and audible alarms are included to summon the operator should there be any problem.Additionally the kiln always shuts down to safe condition.
基于PC及SCADA工控系統(tǒng)，可儲存海量數(shù)據(jù)，每次操作只需選擇指定的燒成制度，啟動窯爐后，窯爐將全自動運作。如發(fā)生任何故障，安全監(jiān)控系統(tǒng)會自動進行視聽報警并自動記錄。當窯爐需要中斷操作時，系統(tǒng)亦會自動關(guān)閉至安全狀態(tài)。
THEFEAATURESOFASBTUNNELKILNASB隧道窯特點
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LightWeightInsulation 窯爐輕質(zhì)隔熱保溫
Rapidthermal response to control inputsand low fuel consumption result from the use of lightweight insulation in the wallsand lightweight ceramic tiles in the roof.The kiln's thermal insulation uses high-qualitylow thermal mass ceramic fibre modules to reduce the weight and density of kiln. It effectively reduces energy consumption by minimizing heat storage in the kiln lining.
采用輕質(zhì)保溫結(jié)構(gòu)，大大地降低了窯爐的重量和密度，該種結(jié)構(gòu)能合理地控制窯體散熱，提高了窯爐的保溫隔熱性能，進而有效地降低能耗。
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FiringMode燒成模式
The burners in the preheating zoneandfiring zoneadoptindividual zone supervisedormulti-zonecontrol,which ensuresveryacurate temperature control.Complex fring cycles involving temperatureand atmospherecan be programmed to satisfyalltechnicalrequirements.Rapid cooling zone consistsofthecombinationofcounter flow and jet cooling, to provide a precise cooling curve.
燒嘴在預(yù)熱區(qū)及主燒成區(qū)采用單獨或分組多區(qū)脈沖控制，確保精確地控制產(chǎn)品的燒成溫度，復(fù)雜的燒成周期、溫度及氣氛均可編制成程序，以保證所有產(chǎn)品的要求。急冷區(qū)采用氣流噴射和反沖組合控制，從而提供一個非常精密的冷卻曲線。
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Full-Automatic Kiln Car Pushingand Returning System全自動窯車推進及回轉(zhuǎn)系統(tǒng)
ConsistingofContinuousPushSystem,Full-AutomaticTransferCarSystem,Ful-AutomaticReturnCarHaulageSystemand Automatic Position System.It ensures the kiln runs eficiently and automatically.
由連續(xù)推進系統(tǒng)、全自動中轉(zhuǎn)車系統(tǒng)、全自動回車牽引系統(tǒng)及自動定位系統(tǒng)組成，確保窯爐高效自動運行。
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HeatRecuperation隧道窯余熱利用
The hot air extracted directly from rapid coolingzoneand fromthe tunnel kiln final exit section can be utilized by the Heat Recovery System for combustion air preheating,pre-drying,and kiln entrance hot blastair and roof hot air jetting in pre-heating zone.Recovery of the heat reduces overall energy consumption and improves energy utilization.
包括直接從急冷區(qū)排出以及從隧道窯尾排出的熱氣流，均可通過隧道窯余熱控制系統(tǒng)進行利用，包括助燃風預(yù)熱、窯前干燥、窯頭鼓風、預(yù)熱帶攪拌風等，以降低隧道窯能耗和提高能源利用率。
PROJECTCASES工程案例
PROJECTCASES工程案例
