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The Modular Solution for
your Precision Cleaning Task
UCMSmartLine
Process validation
through cleaning tests
in our test centres.
The Modular Solution for
your Precision Cleaning Task
The UCMSmartLine is a modular, immersion-type ultrasonic system with up
to nine wash and rinse stages. The versatile and well thought-out system
concept offers numerous possibilities for solving individual cleaning tasks
with the highest demands on component quality:
Thin film coated parts Precision optics Medical components Precision mechanics
Fields of application
? Thin film coated parts (PVD/CVD) e.g. tools, automotive parts, fittings
? Precision optics e.g. micro-optics, lenses, mirrors, prisms, masks
? Medical components e.g. implants, surgical tools, medical instruments
? Precision mechanics / precision parts e.g. aircraft, automotive parts, watches, jewellery
Modular multi-stage wash and rinse process
Use of mono-, twin- or multi-frequency
ultrasonics
Flexible transport system for optimized
throughput and gentle part handling
Space-saving design with electrical and
control technology integrated into each module
High-quality machine enclosure protects parts
and personnel from contamination and emissions
Highly adaptable to changing market conditions
thanks to ability to add modules at a later date
Short delivery times
782 782
650 1650 1100 1100 1100 1100 650
7350
1 2 3 4 5 6 7
Load station
3-in-1 module
(wash, wash, rinse)
2-in-1 module
(wash, rinse)
2-in-1 module
(wash, rinse)
2-in-1 module
(2x DI-water rinse)
Duplex dryer
Unloading station
1
2
3
4
5
6
7
Transport rack pulled out by
automated transport system
Example layout of a UCMSmartLine with 9 wet and 2 drying
positions, manual loading/unloading on operator side.
Machine concept
? Parts are agitated in wash and rinse modules,
optional rotary and spinning movements
? Variable ultrasonic equipment for mono, twin
and multi-frequency operation from 25 to 120 kHz
? Hot air, infrared and vacuum drying, several drying
stages possible with infrared option
? Overflow circuit filtration
? Flexible transport system for handling of product
carriers and baskets
? Easy creation of up to 99 different programs
? Process visualisation and fault diagnosis via
IPC controller
? Connected to rinse water /
DI water re-circulation system
? Supply air filtered by HEPA filter
? Interfacing with clean rooms possible
? Closed system
Technical data
MACHINE DATA 2-in-1 module 3-in-1 module Manual loading/
unloading station**
Dimensions (LxW) 1,100 x 1,500 mm 1,650 x 1,500 mm 650 x 1,500 mm
Height without HEPA filter 2,490 mm 2,490 mm 2,490 mm
Height incl. HEPA filter 2,790 mm 2,790 mm 2,790 mm
Weight approx. 500 kg* approx. 700 kg* max. approx. 300 kg
WASH TANK / RINSE TANK
Dimensions (LxWxH) 370 x 420 x 390 mm
Tank capacity 60 l + 10 l
ULTRASONIC SYSTEM OPTIONS
Mono 25, 40, 80 kHz
Twin 25 / 50 & 40 / 80 kHz
Multi 40 / 80 / 120 kHz
PARTS CARRIER / BASKET
Dimensions (LxWxH) 250 x 300 x 210 mm
Part weight up to 20 kg, incl. static transport rack
CONNECTIONS
Connected load from 8.2 kW to 72.8 kW
* Weight and length vary depending on system configuration
** Weight and length vary depending on loading and unloading configuration (manual or automated)
www.ucm-ag.com
Our Locations Worldwide
Center of Competence Monschau, Germany
Center of Competence Filderstadt, Germany
Rheineck, Switzerland (UCM)
Le Mans, France
Oslavany, Czech Republic
Alcester, UK
Shanghai, China Southfield, USA
Silao, Mexico
Pune, India
Group Headquarters, Frankfurt, Germany
? SBS Ecoclean Group ? 06/2024 ? EN ? Subject to change. The information in this brochure contains only general descriptions or performance characteristics; these may vary depending on the application. The desired performance characteristics are only binding if they are expressly agreed upon at the time the contract is concluded.
